“The benchmark has been set so much higher—you just upped your game even more.”

Sam Kalverboer from Lucky 3 Poultry, located just east of Blyth in Ontario, Canada, manages a diverse operation combining a poultry business with crop farming. Walking through his vibrant wheat fields, Sam explains that his rotation—comprising wheat, soybeans, and corn—is always followed by a cover crop. This deliberate approach is driven by a desire to maximize yield while pouring as much health back into the soils as possible, safeguarding the foundation of our food system. This deep commitment to the land naturally aligns with the ultimate mission of BBLeap: Clean Food, Clean World. For Sam, providing high-quality wheat that will eventually be turned into flour for breads and cakes means ensuring the crop stays healthy for the longest period possible.

“We want to make sure that the crops that go to the mill are the best crops, even for human consumption.” – Sam Kalverboer

“We chose BBLeap for one clear reason: to achieve maximum accuracy and perfect placement.” – Sam Kalverboer

Overcoming the Limitations of Traditional Technology

To achieve this level of crop health, Sam knew he needed absolute execution in the field. This year, the farm introduced a Rogator 934H to their operation. Having previously run a different spraying system that claimed to offer pulsation,  Sam recognized that this pulsation tech still came with major trade-offs. In past years, liquid fertilizer applications were bound to conventional bypass modes and fluctuating pressure systems, which left room for inconsistency.

The Pursuit of Point-by-Point Precision

Sam’s search for perfection led him to BBLeap’s Excellent Spraying. He needed a solution that could guarantee the right droplet size, the exact volume, and a perfect spray pattern across every single centimeter of his fields. The technology upgrade was a collaborative journey. Working alongside Jasper from BBLeap, they brought the machine into the shop, stripped away the unnecessary components on the boom, and integrated the new system. While the original steering and height control components remained active, the core spraying execution was completely transformed. By mounting individual modules across the boom, every single nozzle received its own ultra-fast pulsating solenoid, giving the sprayer a brand-new brain.

Standing Strong Against Changing Weather

The upgrade completely changed how Sam tackles daily challenges like wind and changing weather conditions. “The winds died down a little today, but our window of spraying just gets a lot bigger,” Sam notes. “We have more capabilities now with a little bit of high wind; we can change the droplet size on the go.” A few weeks prior, during a particularly windy period when conventional spraying would be paused, Sam decided to put the system to the test. After returning from meetings later that month, the proof was undeniable: there was practically zero drift into the neighbors’ fields. The droplets stayed exactly where they belonged, providing absolute coverage on the target.

“Our spraying window just got a lot bigger. Even when the wind picks up, we can change the droplet size on the go.” – Sam Kalverboer

“When I load up with chemicals, I always used to give myself a little bit of a buffer zone. And now with the new system, I got to make sure that it’s right on because I actually end up pretty dead bang on where I need to be.” – Sam Kalverboer

Eliminating Buffer Zones and Input Waste

The precision of Excellent Spraying has completely eliminated the old habit of over-allocating inputs. “The biggest improvement that we found is that we are actually saving on chemicals and we’re saving huge on fertilizer,” Sam says. When applying liquid 28% nitrogen to the wheat this spring, the system performed with such pinpoint accuracy that Sam ended up with extra product left over in the tank—a stark contrast to previous years where he would regularly run short due to uneven application. “When I load up with chemicals, I always used to give myself a little bit of a buffer zone. And now with the new system, I got to make sure that it’s right on because I actually end up pretty dead bang on where I need to be.”

Coverage Where It Matters Most

This precision is currently being utilized to combat fusarium, a critical mold threat in wheat. Operating at 21 gallons per acre with a SR110-08 nozzle, the system actively maintains a flawless application. As the sprayer moves through the field, the system dynamically manages the nozzle frequencies and duty cycles to keep the droplet spectrum perfectly fine and the coverage absolute. As Sam drives, he hits the plant stem from the front and the back, ensuring total coverage. Even when turning on the headlands, the automatic section control shuts off and restarts seamlessly, preventing any overlapping or wasted product.

“With everything that this machine is capable of, it’s the way to go for better application. All around, it’s working phenomenal.” – Sam Kalverboer

Sophisticated Technology Built for Simple Operation

What makes this advanced technology truly remarkable is its absolute simplicity. “The technology is awesome, it’s great, but it’s really straightforward,” Sam explains. While Sam is usually the primary operator, the user-friendly interface means he can step away without worry. “If I have to go away, my dad is still capable of running it because I just have to set it up and he doesn’t have to worry about anything. Just getting in and get going.” Even for an older generation less accustomed to modern digital layouts, the screen remains intuitive and clear.

Setting a Bold New Standard for the Industry

For Sam, the benchmark for application technology has been permanently raised. “With better accuracy, right placement, turn compensation, everything that this machine is capable of… it’s pretty wicked. It is the way to go for better application and just all around it’s working phenomenal.”

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